Industrial Safety with Dark Knight Engineering

On-site examination

Led by a safety qualified engineer who is CMSE certified, we provide comprehensive industrial safety services that safeguard people and processes, and ensure compliance with AS 4024 for machine safety.

We offer solutions spanning design, build, implementation and validation analysis and safety products, including light curtains and scanners, emergency stops, sensors and switches and more.

We begin with an on-site plant and equipment inspection alongside a primary hazard analysis and assess current risk reduction principles. Next, we compare machine compliance with regulations, resulting in a priority list or hierarchy of risk.

Risk assessment

Conducting a risk assessment involves performing on-site inspections of current plant and equipment, as well as analysing potential hazards.

After the initial inspection, we engage in open consultation with all relevant personnel to report findings and discuss insights on enhancing current site conditions.

Upon completion of the consultation phase, we carefully prepare a clear and detailed report documenting all recommendations for risk control measures.

Safety design

At DKE Group, our machine safety design process starts with clear and rigorous documentation of safety requirements and specifications, explicitly addressing critical safety criteria.

From these specifications, we create detailed designs, including electrical, mechanical, software and control systems, ensuring a comprehensive safety solution.

The next step is careful component selection, followed by precise engineering drawings. This ensures seamless integration of safety measures, simplifying future upgrades and safety device installations.

Validation analysis

Our validation analysis commences with a thorough assessment of the existing design in comparison with safety requirements, promptly addressing any discrepancies to ensure regulatory compliance.

We subject selected components to careful evaluation and conduct thorough testing of safety-related hardware and software equipment to ensure strict adherence to safety standards.

This is a crucial step in verifying the functionality, reliability and performance of the system, and in ensuring compliance with AS 4024 in Machine Safety and the Workplace Health and Safety Act.

Expert engineering solutions

We specialise in solving engineering challenges of all varieties, backed by traditional customer service. Our expert team delivers customised solutions spanning specification and functional design, estimate and risk assessment, drafting, fabrication, installation, project management, decommission and relocation, repair and maintenance. Whatever you need, consider it done.